Extrusion Lines

Cast Film Extrusion Machines

       Cast film extrusion machines are high-tech production equipment used in the process of melting polymer-based materials and shaping them into thin layers. These machines play a critical role in the production of flexible and thin films used across a wide range of applications, including food packaging, medical products, industrial uses, and everyday consumer goods. Our cast film extrusion machines hold a leading position in the industry with modern engineering solutions and superior quality standards.

 

Our Product Portfolio

  • Mono-Layer Cast Film Extrusion Machines: Ideal for basic film production, offering high efficiency and low operating costs.

  • Multi-Layer Cast Film Extrusion Machines: Designed for applications that require advanced barrier properties and superior mechanical durability.

  • Custom-Designed Machines: Tailor-made extrusion lines and auxiliary equipment developed according to customer needs.

  • Automation Systems: Intelligent production solutions with PLC-controlled systems and SCADA integration.

  • Spare Parts and Technical Support: A wide range of spare parts and 24/7 technical support to ensure long-lasting and trouble-free machine operation.

  •  

Technical Features and Advantages

  • High Efficiency: Thanks to optimized extrusion processes, our machines enable high-meter-per-minute film production. This increases your production capacity while reducing costs.

  • Multi-Layer Film Production: Our systems, specifically designed for both mono-layer and multi-layer film production, can work with various polymer combinations. This allows you to produce high-performance products with enhanced barrier properties.

  • Thickness and Width Control: With precise thickness control systems (thickness gauges) and automatic adjustments, we ensure a homogeneous film structure and consistent quality.

  • Material Flexibility: Our machines are compatible with a wide range of materials, including LDPE, LLDPE, HDPE, PP, EVOH, and recycled polymers—offering production flexibility.

  • Eco-Friendly Production: Our systems that can work with recycled polymers contribute to your sustainability goals.

 

 

Why Choose Us?

  • Experience and Expertise: With years of industry experience and a team of expert engineers, we provide solutions for your most demanding production needs.

  • Quality and Reliability: We guarantee quality with machines that comply with international standards.

  • Customer Focus: Treating every project as unique, we develop customized solutions tailored to our clients’ requirements.

  • Comprehensive Service: From installation and training to maintenance and technical support, we offer a full-service package.

 

Contact Us
To learn more about our cast film extrusion machines, request a quote, or get consultancy for your special projects, feel free to contact us. Our expert team is here to optimize your production processes and contribute to your business growth!

 

 

Multilayer Extrusion

       Cast Raw MaterIal CombInatIons and Sample ApplIcatIons


Multilayer extrusion is used to produce high-performance products by combining different polymers into layers. Each layer contributes to the overall properties of the product (barrier performance, mechanical strength, flexibility, etc.). Below are examples of combinations using commonly used raw materials such as PP, PET, PE, and EVOH:
.

1. PP / EVOH / PP

  • Combination: Polypropylene (PP) + Ethylene Vinyl Alcohol (EVOH) + Polypropylene (PP)

  • Advantages:

    • EVOH is renowned for its oxygen barrier properties. In this combination, the EVOH layer minimizes oxygen permeability.

    • PP layers provide mechanical strength and flexibility.

  • Applications: Food packaging (especially for oxygen-sensitive products), pharmaceutical packaging, shampoo bottles.

2. PET / PE

  • Combination: Polyethylene Terephthalate (PET) + Polyethylene (PE)

  • Advantages:

    • PET offers high clarity and mechanical strength.

    • PE provides flexibility and impact resistance.

  • Applications: Beverage bottles, food packaging, multilayer caps.

3. PE / EVOH / PE

  • Combination: Polyethylene (PE) + Ethylene Vinyl Alcohol (EVOH) + Polyethylene (PE)

  • Advantages:

    • EVOH is distinguished by its oxygen and aroma barrier properties.

    • PE layers ensure flexibility and water resistance.

  • Applications: Milk and liquid food packaging, shampoo and cleaning product bottles.

4. PP / PE / PP

  • Combination: Polypropylene (PP) + Polyethylene (PE) + Polypropylene (PP)

  • Advantages:

    • PE provides flexibility and impact resistance.

    • PP offers high heat resistance and mechanical strength.

  • Applications: Flexible packaging, industrial products, food containers.

5. PET / EVOH / PE

  • Combination: Polyethylene Terephthalate (PET) + Ethylene Vinyl Alcohol (EVOH) + Polyethylene (PE)

  • Advantages:

    • PET provides high clarity and mechanical strength.

    • EVOH acts as an effective oxygen barrier.

    • PE ensures flexibility and water resistance.

  • Applications: Oxygen-sensitive food packaging, pharmaceutical packaging, high-barrier caps.

6. PP / PE / EVOH / PE / PP

  • Combination: Polypropylene (PP) + Polyethylene (PE) + Ethylene Vinyl Alcohol (EVOH) + Polyethylene (PE) + Polypropylene (PP)

  • Advantages:

    • EVOH provides excellent oxygen barrier properties.

    • PE layers ensure flexibility and impact resistance.

    • PP layers offer high heat resistance and mechanical strength.

  • Applications: Food packaging, high-barrier caps, industrial products.

Why Choose Multilayer Extrusion?

  • Superior Barrier Properties: Enhances shelf life by providing barriers against oxygen, moisture, and aromas.

  • Mechanical Strength: Combines various polymers to deliver excellent strength and flexibility.

  • Cost Optimization: Uses expensive materials (like EVOH) only in required layers to reduce overall costs.

  • Eco-Friendly Solutions: Enables sustainable production with recyclable materials.

Tailored Solutions for Your Needs
Every project has unique requirements. We offer customized multilayer extrusion solutions to meet your specific needs. By using various combinations of PP, PET, PE, and EVOH, we help you produce high-performance products.

Contact Us
For more information on multilayer extrusion or to receive consulting services for your custom projects, feel free to get in touch with us. Our expert team is ready to provide the most suitable solutions for your needs!

Rolls

1- Heat Transfer Rolls
2- Anilox Rolls
3- Shafted or conical roll cores.
4- Flexographic Plate Rolls
5- Air Mandrels
6- Glue Transfer Rolls
7- Deflection Prevention Rolls
8- Internal Bearing Rolls
9- Hard Chrome Plating
10- Rubber Coating
11- PFA and PTFE Coating

Experıenced Team

We guide you at every stage of your projects and help you make the right decisions...

engıneerıng support

We are with you with our expert consultancy in the fields of engineering and design...

ınstant solutıons

Our expert team provides fast and on-site service for the renewal and production of old machines...

Automatıon

and

procurement 

The Key to Smart Production: Automation and Supply Solutions reliable supply network...